CYLINDER KIT Ø 63 ALUMINIUM completely new cylinder kit has been created, designed overall to obtain the maximum result in terms of performance and durability. Every aspect of the system has been studied to maximise the mechanical resistance, the fluid dynamics and improve combustion: the result is a top-of-the-range kit in terms of construction quality and technological development. TECHNICAL FEATURES Cylinder Built from scratch, in high-strength aluminium alloy and cylinder sleeve with nickel-chromium coating. Consisting of an even thickness central core around the cylinder sleeve and the…

Technical features Cylinder Material: alluminium Cooling: liquid Bore: Ø 67 mm Stroke: 47,2 mm Capacity: 166,4 Compression ratio: 1:11,4 Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special…

Technical features Material: special aluminium alloy with high percentage of silicon and titanium that guarantees exceptional strain strength even at high temperatures. Heat treatment: special quenching and stabilizing treatment that gives the material increased toughness and strength, guaranteeing that mechanical and size specifications will remain unaltered for temperatures of up to 250 °C. Chip-forming machining: carried out on NC machining centres with extremely-limited size and shape tolerance (roundness, perpendicularity). Inner surface coating: effected using silicon carbide on a…

Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…

Big Bore Testa rossa Cylinder kits The new generation BIG BORE Testa rossa cylinder kits! Stud bolts, only for liquid-cooled scooters. (7 ports and exhaust crossbar - piston with 1 segment - modular head - required boring of original case - engine shaft with connecting rod different from the original). Deriving directly from seven port technology, which animates the revolutionary Flanged Mount, BIG BORE Testa Rossa cylinders represent the latest success achieved thanks to the efforts and studies that Malossi has continued to devote to engines intended for original Piaggio and Yamaha cases…

ALUMINIUM CYLINDER Cylinders obtained by gravity die-casting in permanent steel moulds. Material: hardened and tempered high silicon content primary aluminium alloy. Machining: on numerically controlled high precision machine tools. Cylinder liner with silicon carbide metal-spray coating on a galvanic nickel matrix, cross-honed with passes with diamonds for very tight tolerances. Heat exchange surfaces recalculated. Exhaust and transfer ports designed and tested for maximum thermodynamic performance. Rings in very strong nodular cast iron with ground, wear-resistant, hard chrome metal-spray…

CYLINDER KIT MHR TECHNICAL FEATURES CYLINDER Material: special aluminium alloy with high percentage of silicon and titanium that guarantees exceptional strain strength even at high temperatures. Heat treatment: special quenching and stabilizing treatment that gives the material increased toughness and strength, guaranteeing that mechanical and size specifications will remain unaltered for temperatures of up to 250 °C. Chip-forming machining: carried out on NC machining centres with extremely-limited size and shape tolerance (roundness, perpendicularity). Inner surface coating: effected using…

TECHNICAL SPECIFICATIONS Cylinder Bore Ø 75.5 mm; Stroke 63 mm; Displacement 282; Compression ratio 12.5:1. Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special aluminium alloy with high…

Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…

MHR REPLICA CYLINDER KIT The MHR Replica line of cylinder was created especially for the International Scooter Trophy - 70cc Automatic Class. These cylinder kits were designed to guarantee maximum performance in this category, while at the same time assuring extremely long product life. In order to guarantee these special characteristics, Malossi MHR Replica cylinder kit have pistons with two chrome-plated rectangular segmants and a compression ratio of 13.8:1, plus torque value of 7.35 N.m. (o.75 Kgm) at 8.000 rpm and power of 6.6 Kw (9 C.V.) at 8.500 rpm. The MHR line is the results of…

The most powerful cylinder kit ever produced by Malossi: over 32 HP at 14,000 RPM. With its large displacement, this kit is exclusively for liquid-cooled motorcycles. Specifically designed for top-level racing, it features the latest evolution of Malossi’s iconic 7-port technology. The standout feature is the support provided to the main rear transfer ports through the use of two ports opposite the exhaust. The cylinder has a close deck structure paired with a redesigned modular head. The head is designed to enter the cylinder’s combustion chamber, safeguarding the nickel coating in case of…

Cylinder Material: special self-lubricating, wear-resistant, highly refined cast iron alloys, obtained by Shell Moulding gravity die-casting. Machining: on numerically controlled high precision machine tools. Recalculated and increased heat exchange surfaces. Exhaust and transfer ports designed and tuned for maximum thermodynamic performance. Dimensional and surface finish quality control performed according to Malossi's internal specifications. Cylinder and piston selected for a 100% fit of 0.010-0.005 mm. Checking of all the seals carried out. Piston Material: special aluminium alloy with…