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Big Bore Testa rossa Cylinder kits The new generation BIG BORE Testa rossa cylinder kits! Stud bolts, only for liquid-cooled scooters. (7 ports and exhaust crossbar - piston with 1 segment - modular head - required boring of original case - engine shaft with connecting rod different from the original). Deriving directly from seven port technology, which animates the revolutionary Flanged Mount, BIG BORE Testa Rossa cylinders represent the latest success achieved thanks to the efforts and studies that Malossi has continued to devote to engines intended for original Piaggio and Yamaha cases…
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The new generation BIG BORE Testa rossa cylinder kits!
Stud bolts, only for liquid-cooled scooters. (7 ports and exhaust crossbar - piston with 1 segment - modular head - required boring of original case - engine shaft with connecting rod different from the original).
Deriving directly from seven port technology, which animates the revolutionary Flanged Mount, BIG BORE Testa Rossa cylinders represent the latest success achieved thanks to the efforts and studies that Malossi has continued to devote to engines intended for original Piaggio and Yamaha cases and, with their unprecedented capacity of 70 and 94 cc, they allow the BIG BORE family to make a significant leap forward.
Externally almost indistinguishable from their flanged counterparts, BIG BORE Testa Rossa cylinders feature a stud bolt framework compatible both with original engines and with the C-One Malossi case. Even inside they are totally similar to Flanged Mounts, thanks to the renowned confi guration with seven ports and dual exhaust port, with the only difference given by the limits set by the inner passage of the bolts that affects the size and development of the exhaust. The head is once again modular, with new internal profi les specifi cally designed to increase the torque and feeling of the engine, now much brighter and even more progressive. The head cover is made of forged aluminium, red anodized and lathed in high precision CNC machines.


TECHNICAL FEATURES
CYLINDER KIT | COOLING | TIMING SYSTEM | MATERIAL | BORE mm | STROKE mm | CAPACITY mm | ADVANCE | PISTON RING CLEARANCE mm | SQUISH | COMPRESSION RATIO | SPARK PLUG |
3115349 | H2O | 7 ports | Aluminium | 47,6 | 39,3 | 69,93 | 16° | 0,15 | 0,48 | 01:15.5 | 6314455.S0 IRIDIUM IW 34 |
3115390 | H2O | 7 ports | Aluminium | 47,6 | 39,3 | 69,93 | 16° | 0,15 | 0,48 | 01:15.5 | 6314455.S0 IRIDIUM IW 34 |
Products reserved exclusively for racing in specifically designed locations according to the provisions of the competent sporting authorities. We disclaim all liability for improper use
This is a deliberate machining. As high temperatures are reached at this point with strong expansion, this machining was done to lower the point in order to avoid seizing.
Data sheet
Malossi needle roller bearings are independent bearings that are ready for assembly and constructed from high-tensile steel with housings for the insertion and axial rotation of the rollers. These devices are designed to allow reciprocal movement between two objects, constraining the rotation of the cage and housing the rotating elements with reduced overall dimensions, negligible weight and reduced friction. These are essential components in internal combustion engines which, by definition, have several rotating elements. As can be seen in the image, a needle roller bearing assembly is made…
Aluminium complete cylinder I-TECH 4 Stroke Ø 75,5 pin Ø 16 H2O Cylinder Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances Machining: on machine tools with high precision numerical control Cylinder-piston connection with an allowance of 0.05 mm Recalculated and upgraded heat exchange surfaces Piston Ultra compact with 3 rings Material: special aluminium alloy with high silicon content, low thermal expansion and…
Technical data Material: alluminium Cooling: air Bore: 45,5 mm Stroke: 39,1 mm Capacity 65 Compression ratio: 11.8:1 Timing system: 6 ports
CVF2 CYLINDER TECHNICAL FEATURES ALUMINIUM CYLINDER Cylinders obtained by gravity die-casting in permanent steel moulds. Material: hardened and tempered high silicon content primary aluminium alloy. Machining: on numerically controlled high precision machine tools. Cylinder liner with silicon carbide metal-spray coating on a galvanic nickel matrix, cross-honed with passes with diamonds for very tight tolerances. Recalculated and increased heat exchange surfaces. Exhaust and transfer ports designed and tested for maximum thermodynamic performance. Dimensional and surface finish quality control…
CYLINDER KIT MHR TECHNICAL FEATURES CYLINDER Material: special aluminium alloy with high percentage of silicon and titanium that guarantees exceptional strain strength even at high temperatures. Heat treatment: special quenching and stabilizing treatment that gives the material increased toughness and strength, guaranteeing that mechanical and size specifications will remain unaltered for temperatures of up to 250 °C. Chip-forming machining: carried out on NC machining centres with extremely-limited size and shape tolerance (roundness, perpendicularity). Inner surface coating: effected using…
Vespa ET3 125 Cylinder THE NEW LEGEND Malossi is proud to introduce to its public the total renewal of a real legend, one of the most long-lived and successful projects ever linked to our trade mark: the new and amazing cylinder for Vespa ET3 125. This time wholly aluminium made . The story of this cylinder kit starts in 1982 when, for the first time in a cast iron cylinder with this ring, an oring is used as seal gasket between head and cylinder: a refined solution representing so far the state of the art. Malossi has taken a blank paper to redesign its project, drawing it up new from the…
BIG BORE Testa Rossa 94 cc The new generation BIG BORE engine! Stud bolts, only for liquid-cooled scooters (7 ports and exhaut crossbar - piston with 1 segment - modular head - required boring of original case or C-One Malossi case - engine shaft with connecting rod different from the original). Deriving directly from seven port technology, which animates the revolutionary Flanged Mount, BIG BORE Testa Rossa cylinders represent the latest success achieved thanks to the efforts and studies that Malossi has continued to devote to engines intended for original Piaggio and Yamaha cases and, with…
The cylinder has a close deck structure paired with a redesigned modular head. The volumes and flows have been revolutionized , to unleash all the power this cylinder has to offer. No compromises: a carburetor between 30 and 34 mm is necessary. To ensure perfect synergy and maximize on-road performance, the 100cc kit should be paired with our crankshaft , which has been renewed with a 100 mm connecting rod . With this cylinder, the engine benefits from creduced loads on the pistons and bearings , thereby extending its lifespan. Additionally, friction is significantly minimized, resulting in…
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