- -15%
- New
The most powerful thermal unit ever produced by Malossi: over 32 HP at 14,000 RPM. With its large displacement and flanged design, this kit is exclusively for liquid-cooled scooters. Specifically designed for top-level racing, it features the latest evolution of Malossi’s iconic 7-port technology. The standout feature is the support provided to the main rear transfer ports through the use of two ports opposite the exhaust, combined with the advantage of eliminating the space taken up by the through-studs, which are now shorter and positioned externally. This allows full utilization of the…
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The most powerful thermal unit ever produced by Malossi: over 32 HP at 14,000 RPM. With its large displacement and flanged design, this kit is exclusively for liquid-cooled scooters.
Specifically designed for top-level racing, it features the latest evolution of Malossi’s iconic 7-port technology. The standout feature is the support provided to the main rear transfer ports through the use of two ports opposite the exhaust, combined with the advantage of eliminating the space taken up by the through-studs, which are now shorter and positioned externally. This allows full utilization of the additional space provided by the flanged design.
The cylinder has a close deck structure paired with a redesigned modular head.
The head is designed to enter the cylinder’s combustion chamber, safeguarding the nickel coating in case of detonation.
To install this thermal unit, modifications to the RC-ONE engine case are required:
The volumes and flows have been revolutionized, to unleash all the power this cylinder has to offer. No compromises: a carburetor between 30 and 34 mm is necessary. To ensure perfect synergy and maximize on-road performance, the 100cc kit should be paired with our crankshaft, which has been renewed with a 100 mm connecting rod.
With this cylinder, the engine benefits from creduced loads on the pistons and bearings, thereby extending its lifespan. Additionally, friction is significantly minimized, resulting in increased engine efficiency, along with a notable reduction in noise and vibrations.
Theexhaust system accompanying the 100cc kit is the result of targeted engineering, designed to enhance performance and perfect the fluid dynamics of the new Malossi cylinder.
How did we achieve this? By optimizing the exhaust port angle and implementing a custommade coupling.
Moreover, to ensure an effective connection to the exhaust pipe, we have developed an ingenious flange-coupling system, which attaches to the cylinder with three cylindrical head screws and an O-ring seal at the exhaust duct. This solution, simple yet highly effective, prevents any possible leakage from the thermal unit.
Technical features
Products reserved exclusively for racing in specifically designed locations according to the provisions of the competent sporting authorities. We disclaim all liability for improper use
This is a deliberate machining. As high temperatures are reached at this point with strong expansion, this machining was done to lower the point in order to avoid seizing.
Data sheet
Malossi needle roller bearings are independent bearings that are ready for assembly and constructed from high-tensile steel with housings for the insertion and axial rotation of the rollers. These devices are designed to allow reciprocal movement between two objects, constraining the rotation of the cage and housing the rotating elements with reduced overall dimensions, negligible weight and reduced friction. These are essential components in internal combustion engines which, by definition, have several rotating elements. As can be seen in the image, a needle roller bearing assembly is made…
The cylinder has a close deck structure paired with a redesigned modular head. The volumes and flows have been revolutionized , to unleash all the power this cylinder has to offer. No compromises: a carburetor between 30 and 34 mm is necessary. To ensure perfect synergy and maximize on-road performance, the 100cc kit should be paired with our crankshaft , which has been renewed with a 100 mm connecting rod . With this cylinder, the engine benefits from creduced loads on the pistons and bearings , thereby extending its lifespan. Additionally, friction is significantly minimized, resulting in…
The head is designed to enter the cylinder?s combustion chamber, safeguarding the nickel coating in case of detonation.
TECHNICAL FEATURES Cylinder Bore : Ø 44 mm Stroke : 43.6 mm Displacement : 66.3 cc Compression ratio : 12.01 Material : primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances Machining: on machine tools with high precision numerical control Cylinder-piston connection with an allowance of 0.05 mm Recalculated and upgraded heat exchange surfaces Piston Ultra compact with 3 rings Material : special aluminium alloy with high…
CYLINDERS PIT BIKE (Ducar - Lifan - Jialing 110 - 125 - 140 cc engines) TECHNICAL FEATURES Cylinder - Material: Aluminium alloy with high content of silicon, hardened and tempered, silicon carbide and galvanised nickel coated cylinder sleeves, diamond honed surface finished with a double criss-cross pattern while maintaining extremely tight tolerances. - High precision numerical controlled machining. - Cylinder-Piston matched sets within 0.05 mm. - Heat exchange surfaces redesigned and increased. Piston - Ultra compact with 3 piston rings. - Material: Special aluminium-silicon alloy with low…
BIG BORE Testa Rossa 94 cc The new generation BIG BORE engine! Stud bolts, only for liquid-cooled scooters (7 ports and exhaut crossbar - piston with 1 segment - modular head - required boring of original case or C-One Malossi case - engine shaft with connecting rod different from the original). Deriving directly from seven port technology, which animates the revolutionary Flanged Mount, BIG BORE Testa Rossa cylinders represent the latest success achieved thanks to the efforts and studies that Malossi has continued to devote to engines intended for original Piaggio and Yamaha cases and, with…
VESPA NEVER DIES Aluminium cylinder kit Ø 68,5 Afurther upgrade for the timeless Ø 68.5 cylinder kit! 1983 The aluminium cylinder with 68,5 mm diameter - turning point in Vespa tuning - was born. Made of Nicasil aluminium, with super light piston and 1.2 mm semi trapezoidal rings, it becomes a legend, a real musthave for all Vespa fans. 2008 The cylinder is updated, by adding the head with hemispherical combustion chamber and central spark plug. 2013 The cylinder, always made of Nicasil aluminium, has been completely changed concerning both main and rear ports and exhaust port as well.…
Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…
The cylinder has a close deck structure paired with a redesigned modular head. The volumes and flows have been revolutionized , to unleash all the power this cylinder has to offer. No compromises: a carburetor between 30 and 34 mm is necessary. To ensure perfect synergy and maximize on-road performance, the 100cc kit should be paired with our crankshaft , which has been renewed with a 100 mm connecting rod . With this cylinder, the engine benefits from creduced loads on the pistons and bearings , thereby extending its lifespan. Additionally, friction is significantly minimized, resulting in…
CYLINDERS PIT BIKE (Ducar - Lifan - Jialing 110 - 125 - 140 cc engines) TECHNICAL FEATURES Cylinder - Material: Aluminium alloy with high content of silicon, hardened and tempered, silicon carbide and galvanised nickel coated cylinder sleeves, diamond honed surface finished with a double criss-cross pattern while maintaining extremely tight tolerances. - High precision numerical controlled machining. - Cylinder-Piston matched sets within 0.05 mm. - Heat exchange surfaces redesigned and increased. Piston - Ultra compact with 3 piston rings. - Material: Special aluminium-silicon alloy with low…
MHR REPLICA CYLINDER KIT The MHR Replica line of cylinder was created especially for the International Scooter Trophy - 70cc Automatic Class. These cylinder kits were designed to guarantee maximum performance in this category, while at the same time assuring extremely long product life. In order to guarantee these special characteristics, Malossi MHR Replica cylinder kit have pistons with two chrome-plated rectangular segmants and a compression ratio of 13.8:1, plus torque value of 7.35 N.m. (o.75 Kgm) at 8.000 rpm and power of 6.6 Kw (9 C.V.) at 8.500 rpm. The MHR line is the results of…
Cylinder Material: special self-lubricating, wear-resistant, highly refined cast iron alloys, obtained by Shell Moulding gravity die-casting. Machining: on numerically controlled high precision machine tools. Recalculated and increased heat exchange surfaces. Exhaust and transfer ports designed and tuned for maximum thermodynamic performance. Dimensional and surface finish quality control performed according to Malossi's internal specifications. Cylinder and piston selected for a 100% fit of 0.010-0.005 mm. Checking of all the seals carried out. Piston Material: special aluminium alloy with…
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