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MALOSSI - Alum-cyl.kit ø 52 mhr 100 flanged mount

3118679
€502.90
€427.47 Save 15%
Handling 4-5 days

The most powerful thermal unit ever produced by Malossi: over 32 HP at 14,000 RPM. With its large displacement and flanged design, this kit is exclusively for liquid-cooled scooters. Specifically designed for top-level racing, it features the latest evolution of Malossi’s iconic 7-port technology. The standout feature is the support provided to the main rear transfer ports through the use of two ports opposite the exhaust, combined with the advantage of eliminating the space taken up by the through-studs, which are now shorter and positioned externally. This allows full utilization of the…

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The most powerful thermal unit ever produced by Malossi: over 32 HP at 14,000 RPM. With its large displacement and flanged design, this kit is exclusively for liquid-cooled scooters.

Specifically designed for top-level racing, it features the latest evolution of Malossi’s iconic 7-port technology. The standout feature is the support provided to the main rear transfer ports through the use of two ports opposite the exhaust, combined with the advantage of eliminating the space taken up by the through-studs, which are now shorter and positioned externally. This allows full utilization of the additional space provided by the flanged design.

The cylinder has a close deck structure paired with a redesigned modular head.

The head is designed to enter the cylinder’s combustion chamber, safeguarding the nickel coating in case of detonation.

To install this thermal unit, modifications to the RC-ONE engine case are required:

  • In the boring area, to accommodate a crankshaft with an increased stroke and a longer connecting rod (specifically, a 47mm stroke and a 100mm rod);
  • the transfer ports need to be further matched.

The volumes and flows have been revolutionized, to unleash all the power this cylinder has to offer. No compromises: a carburetor between 30 and 34 mm is necessary. To ensure perfect synergy and maximize on-road performance, the 100cc kit should be paired with our crankshaft, which has been renewed with a 100 mm connecting rod.

With this cylinder, the engine benefits from creduced loads on the pistons and bearings, thereby extending its lifespan. Additionally, friction is significantly minimized, resulting in increased engine efficiency, along with a notable reduction in noise and vibrations.

Theexhaust system accompanying the 100cc kit is the result of targeted engineering, designed to enhance performance and perfect the fluid dynamics of the new Malossi cylinder.

How did we achieve this? By optimizing the exhaust port angle and implementing a custommade coupling.

Moreover, to ensure an effective connection to the exhaust pipe, we have developed an ingenious flange-coupling system, which attaches to the cylinder with three cylindrical head screws and an O-ring seal at the exhaust duct. This solution, simple yet highly effective, prevents any possible leakage from the thermal unit.


Technical features

  • Cooling: H2O
  • Porting: 7 transfer ports
  • Material: Aluminum
  • Bore: 52 mm
  • Stroke: 47 mm
  • Displacement: 100 cc

Products reserved exclusively for racing in specifically designed locations according to the provisions of the competent sporting authorities. We disclaim all liability for improper use

Documents and videos

Vehicle compatibility (18 vehicles)

Aprilia(2)
  • SR (carb.) 50 2T LC 2004→ (PIAGGIO)
  • SR R 50 2T LC euro 4 2018→ (PIAGGIO CA81M)
Derbi(3)
  • GP1 50 2T LC
  • GP1 OPEN 50 2T LC
  • GP1 REVOLUTION 50 2T LC
Gilera(3)
  • RUNNER 50 2T LC
  • RUNNER SP 50 2T LC 2006→ (C451M)
  • RUNNER SP 50 2T LC ←2005
Piaggio(10)
  • NRG 50 2T LC
  • NRG EXTREME 50 2T LC
  • NRG MC2 50 2T LC 1998→
  • NRG MC3 DD 50 2T LC
  • NRG Power 50 2T LC euro 4 2018→2020 (CA71M)
  • NRG Power DD 50 2T LC
  • NTT 50 2T LC
  • QUARTZ 50 2T LC
  • ZIP SP 50 2T LC 2001→
  • ZIP SP 50 2T LC ←2000

Frequently asked questions

Faq

  • Looking at the barrel, I noticed strange marks on the exhaust sleeve. Is it normal for them to be there?

    This is a deliberate machining. As high temperatures are reached at this point with strong expansion, this machining was done to lower the point in order to avoid seizing.

3118679

Data sheet

Country of origin
Italy
Vehicle brand
Aprilia
Derbi
Gilera
Piaggio
Vehicle
Aprilia SR (carb.) 50 2T LC 2004→ (PIAGGIO)
Aprilia SR R 50 2T LC euro 4 2018→ (PIAGGIO CA81M)
Derbi GP1 50 2T LC
Derbi GP1 OPEN 50 2T LC
Derbi GP1 REVOLUTION 50 2T LC
Gilera RUNNER 50 2T LC
Gilera RUNNER SP 50 2T LC 2006→ (C451M)
Gilera RUNNER SP 50 2T LC ←2005
Piaggio NRG 50 2T LC
Piaggio NRG EXTREME 50 2T LC
Piaggio NRG MC2 50 2T LC 1998→
Piaggio NRG MC3 DD 50 2T LC
Piaggio NRG Power 50 2T LC euro 4 2018→2020 (CA71M)
Piaggio NRG Power DD 50 2T LC
Piaggio NTT 50 2T LC
Piaggio QUARTZ 50 2T LC
Piaggio ZIP SP 50 2T LC 2001→
Piaggio ZIP SP 50 2T LC ←2000

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