CAST-IRON CYLINDER KITS Malossi is glad to present the new line of cylinder kits which have been designed for the latest generation scooters. They are unique tools able to defeat the traffic black-out of our cities. They are highly reliable and they have an exceptional torque. They have been studied to support a prolonged stress and can offer high accelerations even on highly pendent roads. They do not know neither fatigue nor wear. Cylinders made of selected lamellar cast iron alloys with recalculated cooling surface. Strengthened pistons made of aluminium alloys with high silicon content,…

Technical features Material: special aluminium alloy with high percentage of silicon and titanium that guarantees exceptional strain strength even at high temperatures. Heat treatment: special quenching and stabilizing treatment that gives the material increased toughness and strength, guaranteeing that mechanical and size specifications will remain unaltered for temperatures of up to 250 °C. Chip-forming machining: carried out on NC machining centres with extremely-limited size and shape tolerance (roundness, perpendicularity). Inner surface coating: effected using silicon carbide on a…

Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…

Aluminium complete cylinder I-TECH 4 Stroke Ø 75,5 pin Ø 16 H2O Cylinder Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances Machining: on machine tools with high precision numerical control Cylinder-piston connection with an allowance of 0.05 mm Recalculated and upgraded heat exchange surfaces Piston Ultra compact with 3 rings Material: special aluminium alloy with high silicon content, low thermal expansion and…

COMPLETE CYLINDER 4-STROKE TECHNICAL FEATURES Cylinder Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special aluminium alloy with high silicon content, low thermal expansion and a tin facing…

Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…

CYLINDER KIT MHR modular head The new MHR MODULAR-HEAD CYLINDER KITS are the natural evolution of the MHR MALOSSI line. The result of the research of its engineers, they have been a decisive factor in the victories of the official national and European teams in the cross and speed trophies. Malossi is happy to be able to guarantee that all riders taking part in the coming season National and European Trophies will have a product offering excellent quality and performance. CYLINDER Material: special aluminium alloy with high percentage of silicon and titanium that guarantees exceptional strain…

CYLINDER KIT MHR TECHNICAL FEATURES CYLINDER Material: special aluminium alloy with high percentage of silicon and titanium that guarantees exceptional strain strength even at high temperatures. Heat treatment: special quenching and stabilizing treatment that gives the material increased toughness and strength, guaranteeing that mechanical and size specifications will remain unaltered for temperatures of up to 250 °C. Chip-forming machining: carried out on NC machining centres with extremely-limited size and shape tolerance (roundness, perpendicularity). Inner surface coating: effected using…

TECHNICAL FEATURES Cylinder Bore : Ø 63 mm Stroke : 58.7 mm Displacement : 183 cc Compression ratio : 11.48 Material : primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances Machining: on machine tools with high precision numerical control Cylinder-piston connection with an allowance of 0.05 mm Recalculated and upgraded heat exchange surfaces Piston Ultra compact with 3 rings Material : special aluminium alloy with high…

Malossi, whose expertise in balancing a vast experience with the latest technology, embraced this new challenge: to bring to the racetrack a fuel injected two stroke engine. With the new INJECTION TECH range of products a new chapter is written, an answer, the racing world was anticipating, to satisfy the growing number of Malossi Trophy Races for 70cc scooters. Technical features Cast iron cylinder - Technology Material: special self-lubricating, wear-resistant, highly refined cast iron alloys, obtained by Shell Moulding gravity die-casting Machining: on numerically controlled high precision…

VESPA NEVER DIES Aluminium cylinder kit Ø 68,5 Afurther upgrade for the timeless Ø 68.5 cylinder kit! 1983 The aluminium cylinder with 68,5 mm diameter - turning point in Vespa tuning - was born. Made of Nicasil aluminium, with super light piston and 1.2 mm semi trapezoidal rings, it becomes a legend, a real musthave for all Vespa fans. 2008 The cylinder is updated, by adding the head with hemispherical combustion chamber and central spark plug. 2013 The cylinder, always made of Nicasil aluminium, has been completely changed concerning both main and rear ports and exhaust port as well.…

Technical features Cylinder Bore: Ø 63 mm Stroke: 58.6 mm Displacement: 182.67 cc Compression ratio: 11.15:1 Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special aluminium alloy with high…

After much success with Piaggio crankcases, Malossi completes the task: Aluminium Ø47 BIG DEPS Cylinder and Head Kits are now available again! The only CIAO/SI cylinders on the market with a split exhaust port and symmetrical transfer ports!!!! Threaded type exhaust header offers two major advantages: Increased strength and the possibility for replacement due to failure Possibility to increase the exhaust size hence increasing the performance These results are possible due to a smaller decompression valve, compared to the Piaggio original, which is supplied with the kit. Centred,…

TECHNICAL SPECIFICATIONS Cylinder Bore Ø 70 mm; Stroke 48.6 mm; Displacement 187.6; Compression ratio 11.5:1. Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special aluminium alloy with high…