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VESPA NEVER DIES Aluminium cylinder kit Ø 68,5 Afurther upgrade for the timeless Ø 68.5 cylinder kit! 1983 The aluminium cylinder with 68,5 mm diameter - turning point in Vespa tuning - was born. Made of Nicasil aluminium, with super light piston and 1.2 mm semi trapezoidal rings, it becomes a legend, a real musthave for all Vespa fans. 2008 The cylinder is updated, by adding the head with hemispherical combustion chamber and central spark plug. 2013 The cylinder, always made of Nicasil aluminium, has been completely changed concerning both main and rear ports and exhaust port as well.…
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Aluminium cylinder kit Ø 68,5
Afurther upgrade for the timeless Ø 68.5 cylinder kit!
1983
The aluminium cylinder with 68,5 mm diameter - turning point in Vespa tuning - was born. Made of Nicasil aluminium, with super light piston and 1.2 mm semi trapezoidal rings, it becomes a legend, a real musthave for all Vespa fans.
2008
The cylinder is updated, by adding the head with hemispherical combustion chamber and central spark plug.
2013
The cylinder, always made of Nicasil aluminium, has been completely changed concerning both main and rear ports and exhaust port as well. Exhaust port will be available in three versions.
2016
To complete a long list of improvements, we introduce a new “black“ piston with a molybdenum sulfide coated skirt. The semitrapezoidal ring seat and dome remain unchanged, while the real innovation is the completely new mould, where new windows allow not only a perfect match with the latest generation of the cylinder, but also interchangeable with its previous versions. The reinforcement ribs, totally revisited, provide a lightweight design with even greater strength.
2022
The connection to the silencer is made by means of a flange-joint set fixed to the cylinder through four cap screws and to the exhaust through an o-ring seal to avoid any leakage from the cylinder kit. This extremely easy system allows to fit with the maximum resistance any kind of exhaust with Ø44.5 mm inlet diameter present in the market, thus avoiding any unscrewing or rotation due to vehicle vibrations.
NEW BLACK PISTON WITH A MOLYBDENUM SULFIDE COATED SKIRT.
TOURISM USE
3118591 - Cylinder kit Ø 68,5 aluminium CVF2 pin Ø 16
This version offers a better performance compared to the previous one. It can be fit together with completely original or slightly modified crankcases, original carburettor or carburettor with 30 mm diameter and Power Exhaust Black Sound art. 3218742.
SPORT cylinder art. 3118887 can be fit with original head.
RACING USE
(*) 3118599 - Cylinder kit MHR Ø 68,5 aluminium CVF2 pin Ø 16 stroke 60
Recommended to be fit with a 60 mm stroke crankshaft, strongly tuned crankcases, carburettors with Ø 30 diameter and more, Malossi or expansion exhaust.
(*) MHR version is different from SPORT version also due to the port map with racing features. The perfect centering between head and cylinder is guaranteed by two centering bushes located on two stud bolts, while the o-ring ensures a perfect seal.
ATTENTION: the use of fuel taps with increased capacity is absolutely necessary.
| Article | 3118591 | 3118599 |
| Diameter | Ø 68,5 mm | Ø 68,5 mm |
| Use | Sport | Sport / Racing |
| Power range | 16/23 | 24/32 |
| Level of elaboration | easy | easy |
| Carburettor recommended | Si 24/24 phbh 30 | Phbh 30 |
| Stroke | 57 | 60 |
| Compression ratio | 1:11,8 | 1:12,1 |
| N. piston rings | 2 | 1 |
| N. ports | 7 | 7 |
| Head | Hemispheric | Hemispheric |
| Spark plug | Central iw 24 | Central iw 27 |
Products reserved exclusively for racing in specifically designed locations according to the provisions of the competent sporting authorities. We disclaim all liability for improper use
Technical data Material: cast iron Cooling: air Bore: 50 mm Stroke: 37,8 mm Capacity 74 Compression ratio: 11:01 Timing system: 4 ports
After much success with Piaggio crankcases, Malossi completes the task: Aluminium Ø47 BIG D.E.P.S. Cylinder and Head Kits are now available again! The only CIAO/SI cylinders on the market with a split exhaust port and symmetrical transfer ports!!!! Threaded type exhaust header offers two major advantages: Increased strength and the possibility for replacement due to failure Possibility to increase the exhaust size hence increasing the performance These results are possible due to a smaller decompression valve, compared to the Piaggio original, which is supplied with the kit. Centred,…
VESPA NEVER DIES Aluminium cylinder kit Ø 68,5 Afurther upgrade for the timeless Ø 68.5 cylinder kit! 1983 The aluminium cylinder with 68,5 mm diameter - turning point in Vespa tuning - was born. Made of Nicasil aluminium, with super light piston and 1.2 mm semi trapezoidal rings, it becomes a legend, a real musthave for all Vespa fans. 2008 The cylinder is updated, by adding the head with hemispherical combustion chamber and central spark plug. 2013 The cylinder, always made of Nicasil aluminium, has been completely changed concerning both main and rear ports and exhaust port as well.…
COMPLETE CYLINDER 4-STROKE TECHNICAL FEATURES Cylinder Bore: Ø 58 mm Stroke: 57,9 mm Displacement: 153 cc Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special aluminium alloy with high…
Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…
CAST-IRON CYLINDER KITS Malossi is glad to present the new line of cylinder kits which have been designed for the latest generation scooters. They are unique tools able to defeat the traffic black-out of our cities. They are highly reliable and they have an exceptional torque. They have been studied to support a prolonged stress and can offer high accelerations even on highly pendent roads. They do not know neither fatigue nor wear. Technical data Material: cast iron Cooling: air Bore: 45,5 mm Stroke: 39,3 mm Capacity 64 Compression ratio: 10,5:01 Timing system: 7 ports Cylinders made of…
CYLINDERS PIT BIKE (Ducar - Lifan - Jialing 110 - 125 - 140 cc engines) TECHNICAL FEATURES Cylinder - Material: Aluminium alloy with high content of silicon, hardened and tempered, silicon carbide and galvanised nickel coated cylinder sleeves, diamond honed surface finished with a double criss-cross pattern while maintaining extremely tight tolerances. - High precision numerical controlled machining. - Cylinder-Piston matched sets within 0.05 mm. - Heat exchange surfaces redesigned and increased. Piston - Ultra compact with 3 piston rings. - Material: Special aluminium-silicon alloy with low…
Tecnical data Material: alluminium Cooling: liquid Bore: 39 mm Capacity: 50 cc Compression rati: 11,8:1 Cylinder: primary aluminium alloy with a high content of hardened and tempered silicon Timing system: 5 ports Cylinder liner with special silicon carbide coating Piston with super-light, finned internal structure
Technical features Cylinder Material: alluminium Cooling: liquid Bore: Ø 57,5 mm Stroke: 51 mm Capacity: 132 cc Compression ratio: 1:12,7 Cylinders obtained by gravity die-casting in permanent steel moulds. Material: hardened and tempered high silicon content primary aluminium alloy. Machining: on numerically controlled high precision machine tools. Cyliner with silicon carbide metal-spray coating on a galvanic nickel matrix, cross-honed with passes with diamonds for very tight tolerances. Recalculated and upgraded heat exchange surfaces. Exhaust and transfer ports designed and tested for…
TECHNICAL SPECIFICATIONS Cylinder Bore Ø 75.5 mm; Stroke 48,6 mm; Displacement 218; Compression ratio 12.5:1. Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special aluminium alloy with high…
TECHNICAL SPECIFICATIONS Cylinder Bore Ø 75.5 mm; Stroke 63 mm; Displacement 282; Compression ratio 12.5:1. Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3 rings. Material: special aluminium alloy with high…
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