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Complete cylinder with CDI FORCE MASTER 2 I-TECH 4-stroke These absolutely reliable high performance oversized cylinders are designed and manufactured with CadCam system at Malossi premises in Calderara di Reno (Bologna), using known and proven calculations and technologies to redefine the new thermo-fluid dynamic cycle and the cooling system, as well as structural calculations. These cylinders resulted to be exceptional for their amazing acceleration performance. During the development process original cdis alone proved not to be sufficient to provide an adequate fuel supply to the engine.…
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Complete cylinder with CDI
FORCE MASTER 2
I-TECH 4-stroke
These absolutely reliable high performance oversized cylinders are designed and manufactured with CadCam system at Malossi premises in Calderara di Reno (Bologna), using known and proven calculations and technologies to redefine the new thermo-fluid dynamic cycle and the cooling system, as well as structural calculations.
These cylinders resulted to be exceptional for their amazing acceleration performance.
During the development process original cdis alone proved not to be sufficient to provide an adequate fuel supply to the engine. So Malossi decided to develop FORCE MASTER 2: an additional cdi with special maps capable to optimize carburetion.
With the usual carefulness and the use of sophisticated methods and instruments, Malossi engineers have managed to adjust carburetion point by point, from minimum to maximum and vice versa, avoiding any engine hesitation.
Cylinder
Piston
Piston rings
CDI FORCE MASTER 2
Products reserved exclusively for racing in specifically designed locations according to the provisions of the competent sporting authorities. We disclaim all liability for improper use
Besides its improved fuel curves, efforts from Malossi’s technical staff resulted with a rev limiter increase of 1.300 RPM depending on the vehicle, making Force Master an even higher performing ECU! Force Master allows to change the injection in order to fit perfectly the Malossi 4-stroke and original cylinders. Carburation adjusting ± 20% at min/medium/max RPM limiter : + 1.300 RPM Original 9.700 - Malossi 11.000 4 different maps : curve 0 : Malossi exhaust system with db killer, original cylinder, original head, original camshaft and original filter curve 1 : original exhaust system,…
Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…
Technical features Cylinder 125 cc: Bore: Ø 67 mm Stroke: 47 mm Displacement: 166 200 cc: Bore: Ø 67 mm Stroke: 58 mm Displacement: 200 Compression ratio: 12:1 Material: primary aluminium alloy with a high content of hardened and tempered silicon, cylinder liner with silicon carbide coating in a galvanic nickel die and crossed smoothing with two diamond passages with very limited tolerances. Machining: on machine tools with high precision numerical control. Cylinder-piston connection with an allowance of 0.05 mm. Recalculated and upgraded heat exchange surfaces. Piston Ultra compact with 3…
Technical data Material: alluminium Cooling: air Bore: 45,5 mm Stroke: 39,1 mm Capacity 65 Compression ratio: 11.8:1 Timing system: 6 ports
CAST-IRON CYLINDER KITS Malossi is glad to present the new line of cylinder kits which have been designed for the latest generation scooters. They are unique tools able to defeat the traffic black-out of our cities. They are highly reliable and they have an exceptional torque. They have been studied to support a prolonged stress and can offer high accelerations even on highly pendent roads. They do not know neither fatigue nor wear. Technical data Material: cast iron Cooling: air Bore: 45,5 mm Stroke: 39,3 mm Capacity 64 Compression ratio: 10,5:01 Timing system: 7 ports Cylinders made of…
Ø 47 BIG DEPS 4 MHR Universal cylinder kit for mopeds The cylinder kit Ø 47 BIG DEPS 4 MHR combines the best aspects of the BIG DEPS with absolutely innovative and unique features. Designed for all the Ciao, Si, Bravo, Boss and Grillo mopeds, it is at the top of the range of the already extensive family of tuning kits for Mopeds. The drilling, unlike the other components in the range, involves fixing the cylinder exclusively to the Malossi MP-One casing by means of 4 studs thanks to which, in addition to distributing the forces during operation in a much more efficient manner, our technicians…
Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…
The cylinder has a close deck structure paired with a redesigned modular head. With this cylinder, the engine benefits from reduced loads on the pistons and bearings , thereby extending its lifespan. Additionally, friction is significantly minimized, resulting in increased engine efficiency, along with a notable reduction in noise and vibrations . The exhaust system accompanying the 100 cc kit is the result of targeted engineering, designed to enhance performance and perfect the fluid dynamics of the new Malossi cylinder. Technical features Cooling: H2O Porting: 7 transfer ports Material:…
CYLINDER KIT Ø 63 ALUMINIUM completely new cylinder kit has been created, designed overall to obtain the maximum result in terms of performance and durability. Every aspect of the system has been studied to maximise the mechanical resistance, the fluid dynamics and improve combustion: the result is a top-of-the-range kit in terms of construction quality and technological development. TECHNICAL FEATURES Cylinder Built from scratch, in high-strength aluminium alloy and cylinder sleeve with nickel-chromium coating. Consisting of an even thickness central core around the cylinder sleeve and the…
BIG BORE Testa Rossa 94 cc The new generation BIG BORE engine! Stud bolts, only for liquid-cooled scooters (7 ports and exhaut crossbar - piston with 1 segment - modular head - required boring of original case or C-One Malossi case - engine shaft with connecting rod different from the original). Deriving directly from seven port technology, which animates the revolutionary Flanged Mount, BIG BORE Testa Rossa cylinders represent the latest success achieved thanks to the efforts and studies that Malossi has continued to devote to engines intended for original Piaggio and Yamaha cases and, with…
Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…
Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…
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