MALOSSI

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Maxi Fly clutch is the result of the experience that Malossi engineers have accumulated with the Maxi Delta Cutch adjustable automatic clutch. This new clutch has been designed and constructed to adapt perfectly to a standard vehicle and guarantee impeccable performance on all occasions. Maxi Fly Clutch is supplied pre-calibrated according to instructions supplied by our engineers after exhaustive testing on accelerometer benches to check the reliability of every part. Malossi's Maxi Fly Clutch is designed with particular attention to dimensioning and material selection. Therefore, the Maxi…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Maxi Fly clutch is the result of the experience that Malossi engineers have accumulated with the Maxi Delta Cutch adjustable automatic clutch. This new clutch has been designed and constructed to adapt perfectly to a standard vehicle and guarantee impeccable performance on all occasions. Maxi Fly Clutch is supplied pre-calibrated according to instructions supplied by our engineers after exhaustive testing on accelerometer benches to check the reliability of every part. Malossi's Maxi Fly Clutch is designed with particular attention to dimensioning and material selection. Therefore, the Maxi…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Maxi Fly clutch is the result of the experience that Malossi engineers have accumulated with the Maxi Delta Cutch adjustable automatic clutch. This new clutch has been designed and constructed to adapt perfectly to a standard vehicle and guarantee impeccable performance on all occasions. Maxi Fly Clutch is supplied pre-calibrated according to instructions supplied by our engineers after exhaustive testing on accelerometer benches to check the reliability of every part. Malossi's Maxi Fly Clutch is designed with particular attention to dimensioning and material selection. Therefore, the Maxi…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Maxi Fly clutch is the result of the experience that Malossi engineers have accumulated with the Maxi Delta Cutch adjustable automatic clutch. This new clutch has been designed and constructed to adapt perfectly to a standard vehicle and guarantee impeccable performance on all occasions. Maxi Fly Clutch is supplied pre-calibrated according to instructions supplied by our engineers after exhaustive testing on accelerometer benches to check the reliability of every part. Malossi's Maxi Fly Clutch is designed with particular attention to dimensioning and material selection. Therefore, the Maxi…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

PATENTED DELTA CLUTCH ® MALOSSI CLUTCH Automatic clutch with variable adjustments Delta Clutch was born in the racing scene as an irreplaceable tool. On track it has allowed the Malossi team mechanics to adjust automatic clutches of the scooters rapidly and accurately, depending on the type of track and the type of engine tuning. The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of the vehicle decreases. The advantages offered by these clutches when compared with the standard ones are huge, even…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

PATENTED MAXI DELTA CLUTCH ® MALOSSI Automatic clutch with variable adjustments Clutches have friction material without asbestos and with patented adjusting system. MAXI DELTA CLUCTH allows from 3 to 9 different adjustments simply working on three fixing screws, and from 9 to 27 changing the setting springs and shoes, according to the model of the vehicle. It obtains high r.p.m. at the moment of traction to give excellent initial acceleration. The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

PATENTED MAXI DELTA CLUTCH ® MALOSSI Automatic clutch with variable adjustments Clutches have friction material without asbestos and with patented adjusting system. MAXI DELTA CLUCTH allows from 3 to 9 different adjustments simply working on three fixing screws, and from 9 to 27 changing the setting springs and shoes, according to the model of the vehicle. It obtains high r.p.m. at the moment of traction to give excellent initial acceleration. The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

Malossi fuel system These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawingsand calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check theirperformance and reliability. Carburetors are customized for each vehicle according to…

PATENTED MAXI DELTA CLUTCH ® MALOSSI Automatic clutch with variable adjustments Clutches have friction material without asbestos and with patented adjusting system. MAXI DELTA CLUCTH allows from 3 to 9 different adjustments simply working on three fixing screws, and from 9 to 27 changing the setting springs and shoes, according to the model of the vehicle. It obtains high r.p.m. at the moment of traction to give excellent initial acceleration. The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of…

The greatest innovation of these new Malossi carburettor kits is the modular intake manifold. It allows to rotate the manifold into the flange according to the specific requirements of ones own vehicle, in order to identify which is the best angle for fitting the carburettor. These systems have been specially designed and calibrated for high-performance motors, and are complete with all accessories needed for assembly. MALOSSI is the leader in the design and production of special fuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision…

PATENTED MAXI DELTA CLUTCH ® MALOSSI Automatic clutch with variable adjustments Clutches have friction material without asbestos and with patented adjusting system. MAXI DELTA CLUCTH allows from 3 to 9 different adjustments simply working on three fixing screws, and from 9 to 27 changing the setting springs and shoes, according to the model of the vehicle. It obtains high r.p.m. at the moment of traction to give excellent initial acceleration. The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of…

Black pull-starter with spring return.

POWER UP CLUTCH SYSTEM The Malossi range for Vespas offers extremely high-tech products able to increase performance to such exceptional levels with respect to the standard, that other essential vehicle components will also need to be adapted. Suffice it to compare a 1978 Vespa PX 200 E which in its standard version develops a power of 12.35 hp at 5700 rpm, and a Vespa “elaborated” with Malossi Kits, which can develop 27.5 hp at 8000 rpm, thus more than double the hp at a much higher speed, in order to understand just how important it is to design a clutch system able to resist the strain…

Primary gear shaft We went as far as modifying the primary gear shaft to accommodate a pulley and clutch/bell assembly derived from the scooter world. Having become the connecting element between the newly designed components, this shaft has been reinforced with an increase in the shaft Ø to 13.5 and is supplied with a nut, oil seal and roller shell for mounting. Attention: in order to fit the primary gear shaft included in the kit, it is necessary to have fitted Malossi primary gears art. ( 6718630 out of prod.) or 6719286 or 67 7021 .

FLY SYSTEM Centrifugal clutch system with clutch bell for scooter SPORT System comprises the famous : Reinforced clutch for extreme street use ( Fly Clutch ) In addition, steel (DC04) clutch bell ( Clutch Bell ) dynamically balanced. Fly System : two products that Malossi produces and sells separately, with great success. Malossi now offers these two quality products paired, guaranteeing the optimal scooter transmission performance. Due to the strong demand for these two products, we decided to offer them both in a single package. This allows Malossi to supply two quality products with a cost…

For automatic mopeds with variators The pinwheel shaft completing the set of primary was designed and manufactured to be assembled into the original gear box without any modifications. The Malossi engineers have worked to increase rigidity and strength of the axle. Ideal match: Malossi gears, exaggerated performance! N.B. : To obtain the maximum operating precision, the toothed wheel shall be assembled with a slight interference fit on the wheel shaft. Technical Specifications Coupling: Ø 23. Total length: 119,6 mm. Material: special tri-alloy steel made to our specifications, hardened and…

DELTA SYSTEM Centrifugal clutch system with clutch bell for scooter RACING System comprises the famous: Patented adjustable clutch ( Delta Clutch ). In addition, the reinforced, anti-failure clutch bell ( Wing Clutch Bell ) with cooling fins, dynamically balanced, designed for competitive and sport applications. Delta Clutch Delta Clutch is a clutch developed within the scooter racing circuits and in a short period has become a benchmark product, key to scooter performance. The simplicity of the system quickly allows spring adjustment with regards to centrifugal force and the possibility of…

Shaft designed for maximum strength by decreasing the sections and therefore the weight where the geometry allows it. Built with special case-hardening steel, obtained with latest generation lathes with 3D models and cad/cam technology for maximum geometry control, case-hardened and ground in the areas where maximum precision is required. Completely renewed in terms of aesthetics, the dimension of the slot for introducing the gear seòector has been modified by lengthening it to accommodate the spider itself. It can be used with Malossi and Piaggio sprockets.

Malossi is pleased to announce a new rear wheel axle, completing the set of primary and secondary gears! This rear wheel axle is a result of Malossi's twenty years of experience in gear designing and production for road and racing scooters. The rear wheel axle was designed and manufactured to be assembled into the original gear box without any modifications. The Malossi engineers have worked to reduce the rotating masses, hollow the wheel axle and increase rigidity and strength of the axle. Ideal match: MHR gear box cover, exaggerated performance! Technical Specifications Material: special…

MAXI FLY SYSTEM System comprises the famous: Reinforced clutch for extreme street use ( Maxi Fly Clutch ) In addition, steel clutch bell ( Maxi Wing Clutch Bell ) dynamically balanced. Maxi Fly System two products that Malossi produces and sells separately, with great success. Malossi now offers these two quality products paired, guaranteeing the optimal scooter transmission performance. Due to the strong demand for these two products, we decided to offer them both in a single package. This allows Malossi to supply two quality products with a cost savings for the customer. Further improving a…

Shaft designed for maximum strength by decreasing the sections and therefore the weight where the geometry allows it. Built with special case-hardening steel, obtained with latest generation lathes with 3D models and cad/cam technology for maximum geometry control, case-hardened and ground in the areas where maximum precision is required. The lightening holes decrease the mass of the shaft with advantages in terms of inertia and acceleration. They have been created in areas where they do not compromise the strength of the shaft. Completely renewed in terms of aesthetics, the dimension of the…

Malossi is pleased to offer their customers its new final transmission gear assembly... THIRD SUPPORT Malossi, always attentive to rider's observations and requests, has focused on Minarelli-Yamaha, considering the CVT system has shown some deficiencies. At high RPMs, the driven pulley generates strong vibrations and oscillations to the primary gear shaft. To remedy this problem, an additional bearing, inserted into the original crankcase cover is used creating a third support for a redesigned longergear shaft. This modification prevents the gear shaft from flexing thus allowing the CVT…

DELTA SYSTEM Centrifugal clutch system with clutch bell for scooter RACING System comprises the famous: Patented adjustable clutch ( Delta Clutch ). In addition, the reinforced, anti-failure clutch bell ( Wing Clutch Bell ) with cooling fins, dynamically balanced, designed for competitive and sport applications. Delta Clutch Delta Clutch is a clutch developed within the scooter racing circuits and in a short period has become a benchmark product, key to scooter performance. The simplicity of the system quickly allows spring adjustment with regards to centrifugal force and the possibility of…

VESPA SMALL FRAME GEAR CLUSTER AND GEARWHEEL KIT Although it shares several elements with the motorcycle world, such as the gears, the Vespa can be considered the forefather of the scooter, yet it poses a number of challenges. Lacking a conventional front and rear sprocket, the Vespa does not allow for the variation of its wheelbase. This makes it complicated to carry out any necessary modifications to support every performance increase – with the correct final drive ratio. Initially, at Malossi, we sought a solution by creating a new gear kit that coupled with the stock components ( art.…

MAXI FLY SYSTEM System comprises the famous: Reinforced clutch for extreme street use ( Maxi Fly Clutch ) In addition, steel clutch bell ( Maxi Wing Clutch Bell ) dynamically balanced. Maxi Fly System two products that Malossi produces and sells separately, with great success. Malossi now offers these two quality products paired, guaranteeing the optimal scooter transmission performance. Due to the strong demand for these two products, we decided to offer them both in a single package. This allows Malossi to supply two quality products with a cost savings for the customer. Further improving a…

Shims assembly useful for shimming the gearbox, of a specific shape, which can be used both in the Malossi sprocket kit and on the original Piaggio one. Technical specifications: Material: steel Ø external: 57 mm Ø internal: 45 mm

Wheels made with special case-hardened steel, obtained with CNC hobbing machines and ground in the contact surfaces. In the contact surfaces between the gears we have obtained small pockets useful for transporting the oil to increase and guarantee lubrication between the walls that slide between them. The numbers of teeth have been calculated to give an optimized gear ratio. In all the wheels, where it was possible to make them, lightening holes were made except in the area of the contact section between the wheel and the gear selector so as not to create breaking points. Toothed wheels with…