MALOSSI

MAXI FLY SYSTEM System comprises the famous: Reinforced clutch for extreme street use ( Maxi Fly Clutch ) In addition, steel clutch bell ( Maxi Wing Clutch Bell ) dynamically balanced. Maxi Fly System two products that Malossi produces and sells separately, with great success. Malossi now offers these two quality products paired, guaranteeing the optimal scooter transmission performance. Due to the strong demand for these two products, we decided to offer them both in a single package. This allows Malossi to supply two quality products with a cost savings for the customer. Further improving a…

VESPA SMALL FRAME GEAR CLUSTER AND GEARWHEEL KIT Although it shares several elements with the motorcycle world, such as the gears, the Vespa can be considered the forefather of the scooter, yet it poses a number of challenges. Lacking a conventional front and rear sprocket, the Vespa does not allow for the variation of its wheelbase. This makes it complicated to carry out any necessary modifications to support every performance increase – with the correct final drive ratio. Initially, at Malossi, we sought a solution by creating a new gear kit that coupled with the stock components ( art.…

Malossi, a leader and a synonym of quality in the production of high-performance components dedicated to the world of scooters, has incorporated all these years of technological development into one small, but very important, component, ready to fit in the most classic scooter of all time, the legendary Vespa. The new gear selector dedicated to classic “large frame” Vespas is a miniature masterpiece of mechanics that incorporates the best of technology to produce a component with extremely high mechanical characteristics. It can easily withstand far greater stresses than those to which the…

MAXI FLY SYSTEM System comprises the famous: Reinforced clutch for extreme street use ( Maxi Fly Clutch ) In addition, steel clutch bell ( Maxi Wing Clutch Bell ) dynamically balanced. Maxi Fly System two products that Malossi produces and sells separately, with great success. Malossi now offers these two quality products paired, guaranteeing the optimal scooter transmission performance. Due to the strong demand for these two products, we decided to offer them both in a single package. This allows Malossi to supply two quality products with a cost savings for the customer. Further improving a…

Gears for Piaggio Mopeds with variator Malossi S.p.A. is pleased to offer its series of final transmission gears for mopeds. The HTQ gears were designed and built with straight teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

DELTA SYSTEM Centrifugal clutch system with clutch bell for scooter RACING System comprises the famous: Patented adjustable clutch ( Delta Clutch ). In addition, the reinforced, anti-failure clutch bell ( Wing Clutch Bell ) with cooling fins, dynamically balanced, designed for competitive and sport applications. Delta Clutch Delta Clutch is a clutch developed within the scooter racing circuits and in a short period has become a benchmark product, key to scooter performance. The simplicity of the system quickly allows spring adjustment with regards to centrifugal force and the possibility of…

Malossi is pleased to offer their customers its new final transmission gear assembly... THIRD SUPPORT Malossi, always attentive to rider's observations and requests, has focused on Minarelli-Yamaha, considering the CVT system has shown some deficiencies. At high RPMs, the driven pulley generates strong vibrations and oscillations to the primary gear shaft. To remedy this problem, an additional bearing, inserted into the original crankcase cover is used creating a third support for a redesigned longergear shaft. This modification prevents the gear shaft from flexing thus allowing the CVT…

DELTA SYSTEM Centrifugal clutch system with clutch bell for scooter RACING System comprises the famous: Patented adjustable clutch ( Delta Clutch ). In addition, the reinforced, anti-failure clutch bell ( Wing Clutch Bell ) with cooling fins, dynamically balanced, designed for competitive and sport applications. Delta Clutch Delta Clutch is a clutch developed within the scooter racing circuits and in a short period has become a benchmark product, key to scooter performance. The simplicity of the system quickly allows spring adjustment with regards to centrifugal force and the possibility of…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

FLY SYSTEM Centrifugal clutch system with clutch bell for scooter SPORT System comprises the famous : Reinforced clutch for extreme street use ( Fly Clutch ) In addition, steel (DC04) clutch bell ( Clutch Bell ) dynamically balanced. Fly System : two products that Malossi produces and sells separately, with great success. Malossi now offers these two quality products paired, guaranteeing the optimal scooter transmission performance. Due to the strong demand for these two products, we decided to offer them both in a single package. This allows Malossi to supply two quality products with a cost…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

KIT FLY CLUTCH Complete rear transmission for Piaggio mopeds with variator The FLY CLUTCH Kit is interchangeable with the original transmission and improves performance and durability owing to the use of high-quality materials and reinforcing it where required. Fixed Pulley Torque Driver Yellow variator contrast spring Fly Clutch Assembled fixed hub For vehicles with variators. 1 . Fixed Pulley The 102mm-diameter, fixed, 15mm pulley is nitride hardened to produce excellent levels of durability, has a positive double “D” mount on the hub and is secured with an M24 galvanized nut. 2 . Torque…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

POWER UP CLUTCH TECHNICAL FEATURES Clutch base plate: Ultra-hard tempered steel, ideal for components with highly dynamic stresses with a tensile strength of 1000 MPa. Surface hardening (LCN) at 300HB, depth 10-25 µm. Main machined spring seat with offset from the clutch bell to ensure intrinsic torque, eliminating any play. Auxiliary machined spring seat aligned with the clutch bell. Narrow tolerances between the tabs of the spring pusher disc and clutch bell eliminating clutch noise and increasing durability. Surface induction of the bronze bush coupling. Hardened to a depth of 1.5 mm,…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

SPORT These clutch disks are intended to replace original parts in order to improve clutch performance, as regards modulation and consistency.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

These clutch disks are intended to replace original parts in order to improve clutch performance, as regards modulation and consistency. Technical features: 4 steel driving discs coated with cork friction material (1,9mm thick) and 3 steel driven discs (one is 1,5mm thick and 2 are 0,8mm thick). Provided with pre-hardened carbon steel spring with high yield strength, protected by a galvanic treatment with high thermal resistance.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

SPORT These clutch disks are intended to replace original parts in order to improve clutch performance, as regards modulation and consistency.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

These clutch disks are intended to replace original parts in order to improve clutch performance, as regards modulation and consistency. Technical features: 4 steel driving discs coated with high-performance sintered friction material (1,8mm thick) and 3 steel driven discs (one is 1,5mm thick and 2 are 0,8mm thick). Provided with 3 sets of pre-hardened carbon steel springs with high yield strength, galvanically treated for extended protection.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

SPORT These clutch disks are intended to replace original parts in order to improve clutch performance, as regards modulation and consistency.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

The new Malossi clutch kit was born from the experience gained in the TMax Trophy. In fact this new range of clutch discs has been developed directly on the race track and it is the outcome of a long-standing racing experience. It perfectly suits the features of your scooter, thus providing maximum efficiency and optimized performance! The kit includes three sets of contrast springs (easily recognizable by their different colors indicating the load capacity of each spring set) which allow to optimally calibrate your vehicle, thus permitting up to a 500 rpm clutch engagement with 150 rpm…

Classic and avant-garde. HTQ Malossi gears for the Vespa PX inherit the elements of the first gears project produced by Malossi between the end of the 80s and the beginning of the 90s. Completely redesigned, these primary gears use a straight-tooth configuration instead of the standard helical teeth. Malossi has worked hard to guaranteed exceptional silence from the gears, obtained by special processing of the teeth and associated contact surfaces, finished with a maniacal attention to detail and checked on an involute measurement machine. HTQ Malossi gears are manufactured exclusively using…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Classic and avant-garde. HTQ Malossi gears for the Vespa PX inherit the elements of the first gears project produced by Malossi between the end of the 80s and the beginning of the 90s. Completely redesigned, these primary gears use a straight-tooth configuration instead of the standard helical teeth. Malossi has worked hard to guaranteed exceptional silence from the gears, obtained by special processing of the teeth and associated contact surfaces, finished with a maniacal attention to detail and checked on an involute measurement machine. HTQ Malossi gears are manufactured exclusively using…

Classic and avant-garde. HTQ Malossi gears for the Vespa PX inherit the elements of the first gears project produced by Malossi between the end of the 80s and the beginning of the 90s. Completely redesigned, these primary gears use a straight-tooth configuration instead of the standard helical teeth. Malossi has worked hard to guaranteed exceptional silence from the gears, obtained by special processing of the teeth and associated contact surfaces, finished with a maniacal attention to detail and checked on an involute measurement machine. HTQ Malossi gears are manufactured exclusively using…

Malossi needle roller bearings are independent bearings that are ready for assembly and constructed from high-tensile steel with housings for the insertion and axial rotation of the rollers. These devices are designed to allow reciprocal movement between two objects, constraining the rotation of the cage and housing the rotating elements with reduced overall dimensions, negligible weight and reduced friction. These are essential components in internal combustion engines which, by definition, have several rotating elements. As can be seen in the image, a needle roller bearing assembly is made…

SPRING DRIVES Malossi S.r.l. is happy to introduce its customers to a new product that stems from the need that has arisen in national scooter cross competitions to be able to resolve the problem of breakage to original components of the end gear reduction unit on scooters used in top-level competitions. Malossi engineers have succeeded in producing a sophisticated wheel shaft incorporating a shock-absorption system that basically filters all stress transmitted from the wheel to the engine. The Malossi spring drive includes a system of elastic components with excellent strength and…