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CAST-I-CYLINDER KIT Ø 63 CYLINDER The cylinder has a bore of 63 mm with a displacement of 178 cc and completely revised internal fluid dynamics. New port mapping allows for a high degree of coupling both with linked sumps and with completely new sumps, and includes a special profiling designed to optimise flow and obtain significant increases in performance, without the need to carry out any additional work on the vehicle. TRANSFER PORTS The transfer ports have a profile designed to correctly orientate the incoming flow and obtain a high degree of turbulence, thus ensuring improved combustion…
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CYLINDER
The cylinder has a bore of 63 mm with a displacement of 178 cc and completely revised internal fluid dynamics. New port mapping allows for a high degree of coupling both with linked sumps and with completely new sumps, and includes a special profiling designed to optimise flow and obtain significant increases in performance, without the need to carry out any additional work on the vehicle.
TRANSFER PORTS

The transfer ports have a profile designed to correctly orientate the incoming flow and obtain a high degree of turbulence, thus ensuring improved combustion efficiency and optimal scavenging. These improvements make it possible to increase combustion efficiency, reduce fresh load exhaust losses and keep the temperature in the chamber within permitted levels, even on the piston crown.

The rear ports have been the subject of a significant degree of research that has led to the design of an innovative double inclination profile (1-2) which, by exploiting the Coandà effect, allows for a greater range compared to traditional rear ports modifying, however, the orientation of the jet from the single intake port in the combustion chamber. This reduces incomplete combustion of the fresh exhaust and simultaneously increases the amount of the injected fresh fuel/air mixture.

Even the exhaust has been the subject of a major overhaul and includes newer and larger timing and a redesigned profile to ensure the correct flow of exhaust gases directed towards the exhaust pipe.

PISTON Ø 63
The Ø 63 piston contains a double guide strip designed and optimised over many hours in the test room. The piston has a profile designed to cope with the high temperatures developed in the chamber during operation, especially in the most severe conditions. It allows the piston to take on the proper cylindrical shape, once the working temperature is reached, and allows a more uniform sliding surface over the cast iron cylinder. This new profile reduces the coupling clearance between the cylinder and piston to guarantee greater drive in the reciprocating motion in the cylinder walls and reduces rotations around the gudgeon pin axis, thus reducing the risk of seizing, a very dangerous phenomenon and common in high-performance, cast-iron cylinders. Even the metallic jingle, audible at low levels and common in this category of vehicles, has been significantly reduced. The double, elastic piston ring guarantees efficient sliding of the piston and provides a continuous seal over time to the pressures developed in the chamber.

HEAD
The head has been heavily revised, starting from the cooling fins, which are now curved and more winding, exposing a greater surface area to the air and maximising the cooling effect. The head fins have also been inserted into the cavity between the head and the cylinder to create significant air flow, capable of further improving operating temperature. The result is pleasing to the eye for its unique and original shape thanks to the precise positioning of the fins, the design of which only stops when absolutely necessary, at the holes for inserting the fixing screws. The very structure of the head has been revised, increasing the mass to obtain record rigidity, bringing together lightness with maximum possible cooling fin length, and making most use of space freed by the conveyor. The inside of the head is hemispherical and is worked with digitally controlled machines. The position of the spark plug is noticeably inclined, even though remaining in the centre. The kit contains two centring bushes to guarantee perfect coupling between the head and the cylinder, only separated by an O-ring. This solution, which comes straight from the world of competition racing, guarantees maximum hold and maximum possible heat exchange, eliminating almost all kinds of seal and so removing all barriers between the head and the cylinder.
| 3117676 | Ø 63 mm |
| Use | Urban / sport |
| Power range | 14 / 22 |
| Level of elaboration | easy |
| Carburettor recommended | Si 24/24 phbh 30 |
| Stroke | 57 |
| Compression ratio | 1:10,5 |
| N° piston rings | 2 |
| N° ports | 6 |
| Head | Hemispheric |
| Spark plug | IW 27 |
| | |
Products reserved exclusively for racing in specifically designed locations according to the provisions of the competent sporting authorities. We disclaim all liability for improper use
Data sheet
Technical features Another revolution in the construction philosophy of two-stroke engines: the cooling fins have been dimensioned to optimise the heat flow from the chamber to the outside, but now are also shaped, based on modern simulations to allow maximum penetration of the air coming from the cooling system, which now touches the head with a 10 % plus increase in performance compared to a traditional system with straight fins. The characteristic hemispherical combustion chamber is machined with tolerances to the tenth of a millimetre and produces a high turbulent combustion, with…
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ALUMINIUM Ø 65 CYLINDER KITS Malossi aluminium cylinder kit: the best balance between component performance and life of the component. The aluminium cylinder kit produced by Malossi s.p.A. is designed and manufactured with the specific objective of obtaining high combustion efficiency, long life, and a reliability that suits the Malossi name. Owing to the experience gained in the preparation of cylinder kits for race, Malossi engineers have developed the thermodynamics of aluminium cylinder kit to the fullest and designed the inner fuid mechanics of the cylinder kit with fanatical precision…
After much success with Piaggio crankcases, Malossi completes the task: Aluminium Ø47 BIG D.E.P.S. Cylinder and Head Kits are now available again! The only CIAO/SI cylinders on the market with a split exhaust port and symmetrical transfer ports!!!! Threaded type exhaust header offers two major advantages: Increased strength and the possibility for replacement due to failure Possibility to increase the exhaust size hence increasing the performance These results are possible due to a smaller decompression valve, compared to the Piaggio original, which is supplied with the kit. Centred,…
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Fun without complications (6 transfer ports – 2 ring piston) Malossi cast iron thermal units, the first and simplest step to modifying your motorcycl’s engine, are the best choice for continued use of the exhaust system of an approved series or type . For these thermal units, the elevated feature of durability of cast iron is combined with the almost manically high quality standards of Malossi, one of the few companies to demand the most from even this class of thermal units. Into this is inserted the most rigid selections for the joining of the cylinder and the piston, strictly maintained…
CYLINDERS PIT BIKE (Ducar - Lifan - Jialing 110 - 125 - 140 cc engines) TECHNICAL FEATURES Cylinder - Material: Aluminium alloy with high content of silicon, hardened and tempered, silicon carbide and galvanised nickel coated cylinder sleeves, diamond honed surface finished with a double criss-cross pattern while maintaining extremely tight tolerances. - High precision numerical controlled machining. - Cylinder-Piston matched sets within 0.05 mm. - Heat exchange surfaces redesigned and increased. Piston - Ultra compact with 3 piston rings. - Material: Special aluminium-silicon alloy with low…
MHR REPLICA CYLINDER KIT The MHR Replica line of cylinder was created especially for the International Scooter Trophy - 70cc Automatic Class. These cylinder kits were designed to guarantee maximum performance in this category, while at the same time assuring extremely long product life. In order to guarantee these special characteristics, Malossi MHR Replica cylinder kit have pistons with two chrome-plated rectangular segmants and a compression ratio of 13.8:1, plus torque value of 7.35 N.m. (o.75 Kgm) at 8.000 rpm and power of 6.6 Kw (9 C.V.) at 8.500 rpm. The MHR line is the results of…
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