Variator and transmission

Primary gear shaft We went as far as modifying the primary gear shaft to accommodate a pulley and clutch/bell assembly derived from the scooter world. Having become the connecting element between the newly designed components, this shaft has been reinforced with an increase in the shaft Ø to 13.5 and is supplied with a nut, oil seal and roller shell for mounting. Attention: in order to fit the primary gear shaft included in the kit, it is necessary to have fitted Malossi primary gears art. ( 6718630 out of prod.) or 6719286 or 67 7021 .

Malossi is pleased to announce a new rear wheel axle, completing the set of primary and secondary gears! This rear wheel axle is a result of Malossi's twenty years of experience in gear designing and production for road and racing scooters. The rear wheel axle was designed and manufactured to be assembled into the original gear box without any modifications. The Malossi engineers have worked to reduce the rotating masses, hollow the wheel axle and increase rigidity and strength of the axle. Ideal match: MHR gear box cover, exaggerated performance! Technical Specifications Material: special…

Shaft designed for maximum strength by decreasing the sections and therefore the weight where the geometry allows it. Built with special case-hardening steel, obtained with latest generation lathes with 3D models and cad/cam technology for maximum geometry control, case-hardened and ground in the areas where maximum precision is required. Completely renewed in terms of aesthetics, the dimension of the slot for introducing the gear seòector has been modified by lengthening it to accommodate the spider itself. It can be used with Malossi and Piaggio sprockets.

Totally developed on a Malossi design, completely redesigned compared to the original. The sprockets have been moved towards the direction of the axis of rotation so as to allow a consistent spring support thickness. The newly designed springs are contained by a flange screwed to the axle. Can be used with Malossi gears and/or with the original ones. Made with special case-hardened steel, ground. The shape of the gear differs from the original due to the design in the area of the flexible coupling. To obtain the retaining wall of the springs, as already written, the wheels have been moved…

Malossi is pleased to offer their customers its new final transmission gear assembly... THIRD SUPPORT Malossi, always attentive to rider's observations and requests, has focused on Minarelli-Yamaha, considering the CVT system has shown some deficiencies. At high RPMs, the driven pulley generates strong vibrations and oscillations to the primary gear shaft. To remedy this problem, an additional bearing, inserted into the original crankcase cover is used creating a third support for a redesigned longergear shaft. This modification prevents the gear shaft from flexing thus allowing the CVT…

VESPA SMALL FRAME GEAR CLUSTER AND GEARWHEEL KIT Although it shares several elements with the motorcycle world, such as the gears, the Vespa can be considered the forefather of the scooter, yet it poses a number of challenges. Lacking a conventional front and rear sprocket, the Vespa does not allow for the variation of its wheelbase. This makes it complicated to carry out any necessary modifications to support every performance increase – with the correct final drive ratio. Initially, at Malossi, we sought a solution by creating a new gear kit that coupled with the stock components ( art.…

Wheels made with special case-hardened steel, obtained with CNC hobbing machines and ground in the contact surfaces. In the contact surfaces between the gears we have obtained small pockets useful for transporting the oil to increase and guarantee lubrication between the walls that slide between them. The numbers of teeth have been calculated to give an optimized gear ratio. In all the wheels, where it was possible to make them, lightening holes were made except in the area of the contact section between the wheel and the gear selector so as not to create breaking points. Kit with Z different…

Wheels made with special case-hardened steel, obtained with CNC hobbing machines and ground in the contact surfaces. In the contact surfaces between the gears we have obtained small pockets useful for transporting the oil to increase and guarantee lubrication between the walls that slide between them. The numbers of teeth have been calculated to give an optimized gear ratio. In all the wheels, where it was possible to make them, lightening holes were made except in the area of the contact section between the wheel and the gear selector so as not to create breaking points. Toothed wheels with…

Malossi, a leader and a synonym of quality in the production of high-performance components dedicated to the world of scooters, has incorporated all these years of technological development into one small, but very important, component, ready to fit in the most classic scooter of all time, the legendary Vespa. The new gear selector dedicated to classic “small frame” Vespas is a miniature masterpiece of mechanics that incorporates the best of technology to produce a component with extremely high mechanical characteristics. It can easily withstand far greater stresses than those to which the…

Malossi, a leader and a synonym of quality in the production of high-performance components dedicated to the world of scooters, has incorporated all these years of technological development into one small, but very important, component, ready to fit in the most classic scooter of all time, the legendary Vespa. The new gear selector dedicated to classic “large frame” Vespas is a miniature masterpiece of mechanics that incorporates the best of technology to produce a component with extremely high mechanical characteristics. It can easily withstand far greater stresses than those to which the…

Gears for Piaggio Mopeds with variator Malossi S.p.A. is pleased to offer its series of final transmission gears for mopeds. The HTQ gears were designed and built with straight teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential. ATTENTION: The shaft does not allow to use the vehicle in “bicycle” mode.

Gears for Piaggio Mopeds with variator Malossi S.p.A. is pleased to offer its series of final transmission gears for mopeds. The HTQ gears were designed and built with straight teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Malossi is pleased to offer their customers its new final transmission gear assembly... THIRD SUPPORT Malossi, always attentive to rider's observations and requests, has focused on Minarelli-Yamaha, considering the CVT system has shown some deficiencies. At high RPMs, the driven pulley generates strong vibrations and oscillations to the primary gear shaft. To remedy this problem, an additional bearing, inserted into the original crankcase cover is used creating a third support for a redesigned longergear shaft. This modification prevents the gear shaft from flexing thus allowing the CVT…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Torque Driver Malossi Aluminium Rear Pulley System MHR Aluminum, now in aluminium for lightness and strength increase. The pulley is riveted to the hubs for maximum strength and to reduce the tolerance between the hub and the bushing. The surface roughness is just Ra 0.4.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Half-pulley assembly for 50cc 2-stroke scooters Not every component is born to boost performance; some are simply essential to keep things running . Our half-pulley assembly for 50cc 2-stroke scooters is designed for those who need to replace original parts that are subject to wear and often hard to find. It is a technical replacement part equivalent to the original one , intended for anyone looking to get their 50cc 2-stroke scooter back on the road or replace an aging stock component. Technical specifications The assembly consists of: a fixed steel half-pulley with a starter ring gear and a…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

K-DRIVE MALOSSI Malossi K-DRIVE is a lighter gear ratio than the original for the Yamaha Tmax 530 - 560 . Characterised by a sought-after appearance, the K-DRIVE crowns and pinions have different ratios to satisfy all the rider’s requirements. Pinion 6117912B Z 24 6118805B Z 25 6117913B Z 27 6118804B Z 27 6117914B Z 28 6118814 Z 28 6117915B Z 29 6118815 Z 29 Crown 6117916B Z 56 6117917B Z 57 6117918B Z 58 6118806B Z 60 TECHNICAL SPECIFICATIONS The crowns are made from aluminium subjected to hard oxidisation and are coloured black. With this treatment. Malossi has maintained a particularly…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

MALOSSI K-DRIVE Malossi K-DRIVE is a lighter gear ratio than the original for the Yamaha Tmax 530 and Kymco AK 550. Characterised by a sought-after appearance, the K-DRIVE crowns and pinions have different ratios to satisfy all the rider’s requirements. Pinion 6117983B Z 24 6117984B Z 27 6117986B Z 28 6117985B Z 29 Corona 6117988B Z 56 6117982B Z 57 6117987B Z 58

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

TORQUE DRIVER The mobile driven split pulley comes from our racing department's many years of experience, and is manufactured with the best possible special nitrided steels in order to ensure a long life. This component called Torque Driver for its specific function of determining the exact shifting moment, was calculated to give the vehicle the maximum possible acceleration in connection with the specific power of any single engine. The spiral's peculiar shape was studied to fix the RPMs on the point of maximum power. It was expressly created to complete the development of boosted motors…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

TORQUE DRIVER The mobile driven split pulley comes from our racing department's many years of experience, and is manufactured with the best possible special nitrided steels in order to ensure a long life. This component called Torque Driver for its specific function of determining the exact shifting moment, was calculated to give the vehicle the maximum possible acceleration in connection with the specific power of any single engine. The spiral's peculiar shape was studied to fix the RPMs on the point of maximum power. It was expressly created to complete the development of boosted motors…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

TORQUE DRIVER The mobile driven split pulley comes from our racing department's many years of experience, and is manufactured with the best possible special nitrided steels in order to ensure a long life. This component called Torque Driver for its specific function of determining the exact shifting moment, was calculated to give the vehicle the maximum possible acceleration in connection with the specific power of any single engine. The spiral's peculiar shape was studied to fix the RPMs on the point of maximum power. It was expressly created to complete the development of boosted motors…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.