Variator and transmission

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

TORQUE DRIVER The mobile driven split pulley comes from our racing department's many years of experience, and is manufactured with the best possible special nitrided steels in order to ensure a long life. This component called Torque Driver for its specific function of determining the exact shifting moment, was calculated to give the vehicle the maximum possible acceleration in connection with the specific power of any single engine. The spiral's peculiar shape was studied to fix the RPMs on the point of maximum power. It was expressly created to complete the development of boosted motors…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

TORQUE DRIVER The mobile driven split pulley comes from our racing department's many years of experience, and is manufactured with the best possible special nitrided steels in order to ensure a long life. This component called Torque Driver for its specific function of determining the exact shifting moment, was calculated to give the vehicle the maximum possible acceleration in connection with the specific power of any single engine. The spiral's peculiar shape was studied to fix the RPMs on the point of maximum power. It was expressly created to complete the development of boosted motors…

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

Primary gears HTQ Malossi S.p.A. is pleased to offer its new series of final transmission gears. These new gears were created by exploiting our 20-year experience in designing and building gears. The new HTQ gears were designed and built with straight/helical teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your vehicle, thus significantly increasing its original performance potential.

TORQUE DRIVER MHR ALUMINUM The Torque Driver is made of aluminium, a material with exceptional heat dissipation, and was subjected to a micro perforation process to increase transmission belt grip and to keep it clean and efficient, expelling from the holes any heat created contaminants.

Classic and avant-garde. HTQ Malossi gears for the Vespa PX inherit the elements of the first gears project produced by Malossi between the end of the 80s and the beginning of the 90s. Completely redesigned, these primary gears use a straight-tooth configuration instead of the standard helical teeth. Malossi has worked hard to guaranteed exceptional silence from the gears, obtained by special processing of the teeth and associated contact surfaces, finished with a maniacal attention to detail and checked on an involute measurement machine. HTQ Malossi gears are manufactured exclusively using…

Classic and avant-garde. HTQ Malossi gears for the Vespa PX inherit the elements of the first gears project produced by Malossi between the end of the 80s and the beginning of the 90s. Completely redesigned, these primary gears use a straight-tooth configuration instead of the standard helical teeth. Malossi has worked hard to guaranteed exceptional silence from the gears, obtained by special processing of the teeth and associated contact surfaces, finished with a maniacal attention to detail and checked on an involute measurement machine. HTQ Malossi gears are manufactured exclusively using…

TORQUE DRIVER The mobile driven split pulley comes from our racing department's many years of experience, and is manufactured with the best possible special nitrided steels in order to ensure a long life. This component called Torque Driver for its specific function of determining the exact shifting moment, was calculated to give the vehicle the maximum possible acceleration in connection with the specific power of any single engine. The spiral's peculiar shape was studied to fix the RPMs on the point of maximum power. It was expressly created to complete the development of boosted motors…

Classic and avant-garde. HTQ Malossi gears for the Vespa PX inherit the elements of the first gears project produced by Malossi between the end of the 80s and the beginning of the 90s. Completely redesigned, these primary gears use a straight-tooth configuration instead of the standard helical teeth. Malossi has worked hard to guaranteed exceptional silence from the gears, obtained by special processing of the teeth and associated contact surfaces, finished with a maniacal attention to detail and checked on an involute measurement machine. HTQ Malossi gears are manufactured exclusively using…

Classic and avant-garde. HTQ Malossi gears for the Vespa PX inherit the elements of the first gears project produced by Malossi between the end of the 80s and the beginning of the 90s. Completely redesigned, these primary gears use a straight-tooth configuration instead of the standard helical teeth. Malossi has worked hard to guaranteed exceptional silence from the gears, obtained by special processing of the teeth and associated contact surfaces, finished with a maniacal attention to detail and checked on an involute measurement machine. HTQ Malossi gears are manufactured exclusively using…

Full over range transmission kit When the Big Deps engine and the Malossi engine crankcase are pushed to the limit, the transmission need to be able to withstand the strain. That’s why the Malossi Over Range was developed: a complete system designed to support ever-increasing performance. Larger pulley, total control The core feature of this kit is the new Fixed Pulley in the torque driver system , consisting of an increased diameter compared to its original. This enhancement extends to the transmission ratio range . What result does it provide? More effective acceleration and top performance…

PRIMARY GEARS WITH FLEXIBLE COUPLING 6716313 z 27/69 6717308 z 24/72 The power generated by an engine, whether standard or elaborate, will end in itself if it is not transmitted to the wheels in the most efficient and effective manner, without unnecessary friction and a waste of mechanical energy. Malossi, a leader in the production of high performance components for the world of motor scooters, has concentrated all its know-how in completely redesigning the primary transmission for the classic “small frame” Vespa, to ensure that maximum power is turned into road performance. The new Malossi…

SPRING DRIVES Malossi S.r.l. is happy to introduce its customers to a new product that stems from the need that has arisen in national scooter cross competitions to be able to resolve the problem of breakage to original components of the end gear reduction unit on scooters used in top-level competitions. Malossi engineers have succeeded in producing a sophisticated wheel shaft incorporating a shock-absorption system that basically filters all stress transmitted from the wheel to the engine. The Malossi spring drive includes a system of elastic components with excellent strength and…

Kit Over Range MHR Aluminum Malossi: High Performance Scooter Transmission The transmission is one of the key components in a scooter . The kit Malossi MHR Aluminum Over Range is designed to improve efficiency and engine power, ensuring longevity and tuning flexibility. The centrepiece of the new kit Malossi variator transmission remains the Multivar , in constant evolution, which isaccompanied by two sets of rollers to adjust the operation of the transmission according to your needs. With the wide range of variator rollers available in our catalogue, the set-ups are virtually endless. The…

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Thus, the Over Range is renewed as well: new variator! This new system is based on Multivar MHR Next , which – matched with the other parts - allows to achieve really unique performances! The torque driver (movable pulley) has a larger diameter compared to the original one and the very latest specifications, allowing to have a greater velocity-ratio range compared to the original pulley. Malossi engineers have also taken particular care in realising this pulley right down to the smallest detail, using special materials and a particular type of thermochemical treatment that ensures exceptional…

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

"OVER RANGE" Malossi transmission system This new transmission system takes full advantage of the Malossi components already on sale last year, by adding several new parts that make the entire system particularly suited to the enormous power available. This latest system hinges on the new Fixed Pulley of the torque driver that has a larger diameter and the very latest specifications. The larger diameter of this pulley allows one to have a greater velocity-ratio range compared to the original pulley that has a notably smaller external diameter. Malossi engineers have also taken particular care…

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Thus, the Over Range is renewed as well: new variator and new belt! This new system is based on Multivar MHR Next , which ? matched with the other parts - allows to achieve really unique performances! The torque driver (movable pulley) has a larger diameter compared to the original one and the very latest specifications, allowing to have a greater velocity-ratio range compared to the original pulley. Malossi engineers have also taken particular care in realising this pulley right down to the smallest detail, using special materials and a particular type of thermochemical treatment that…

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

K-DRIVE MALOSSI Malossi K-DRIVE is a lighter gear ratio than the original for the Yamaha Tmax 530 - 560 . Characterised by a sought-after appearance, the K-DRIVE crowns and pinions have different ratios to satisfy all the rider’s requirements. Pinion 6118805B Z 25 6118804B Z 27 6118814 Z 28 6118815 Z 29 Crown 6118806B Z 60 TECHNICAL SPECIFICATIONS The pinions are made from aluminium with hard oxidisation 25 microns deep. With this treatment Malossi has maintained a particularly light shape of the piece whilst guaranteeing high wear resistance. The central hub is made from a special steel…

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

K-DRIVE MALOSSI Malossi K-DRIVE is a lighter gear ratio than the original for the Yamaha Tmax 530 . Characterised by a sought-after appearance, the K-DRIVE crowns and pinions have different ratios to satisfy all the rider’s requirements. Pinion 6117912B Z 24 6117913B Z 27 6117914B Z 28 6117915B Z 29 Crown 6117916B Z 56 6117917B Z 57 6117918B Z 58 6118806B Z 60 TECHNICAL SPECIFICATIONS The pinions are made from aluminium with hard oxidisation 25 microns deep. With this treatment Malossi has maintained a particularly light shape of the piece whilst guaranteeing high wear resistance. The central…

While sharing some elements with the world of motorcycles, for example gears, the Vespa can be considered the forefather of the scooter. Since the Vespa has no crown and pinion and as its wheelbase cannot be varied, it is particularly difficult to make the necessary changes to support every increase in performance with the right ratio" To solve this problem, Malossi has created the new multiple speed gear for Vespa characterized by a different and more suitable gear ratio, available in two versions, Sport and Racing , and usable by the Special 50 up to the ET3 125. Malossi designers have…

Transmission gears made of special steel with straight teeth and recalculated ratio. They completely eliminate all the axial pressures, thereby reducing stress on the bearings. They are constructed using high-precision machine, casehardened, tempered and ground to provide silent running and long life.

MALOSSI K-DRIVE Malossi K-DRIVE is a lighter gear ratio than the original for the Yamaha Tmax 530 and Kymco AK 550. Characterised by a sought-after appearance, the K-DRIVE crowns and pinions have different ratios to satisfy all the rider’s requirements. Pinion 6117983B Z 24 6117984B Z 27 6117986B Z 28 6117985B Z 29 Crown 6117988B Z 56 6117982B Z 57 6117987B Z 58

While sharing some elements with the world of motorcycles, for example gears, the Vespa can be considered the forefather of the scooter. Since the Vespa has no crown and pinion and as its wheelbase cannot be varied, it is particularly difficult to make the necessary changes to support every increase in performance with the right ratio" To solve this problem, Malossi has created the new multiple speed gear for Vespa characterized by a different and more suitable gear ratio, available in two versions, Sport and Racing , and usable by the Special 50 up to the ET3 125. Malossi designers have…

Ruote eseguite con acciaio speciale da cementazione, le ruote sono ottenute con macchine dentatrici al CNC e le ruote sono rettificate nelle superfici di contatto. Nelle superfici di contatto tra gli ingranaggi abbiamo ottenuto delle piccole sacche utili al trasporto dell’olio per aumentarne e garantire la lubrificazione tra le pareti che scorrono tra loro. I numeri di denti sono stati calcolati per dare un rapporto di trasmissione ottimizzato. In tutte le ruote dove era possibile eseguirli sono stati praticati dei fori di alleggerimento tranne che nella zona di sezione di contatto tra ruota…